The company will also display its MV-6e OMNI 3D AOI Machine configured with Omni-Vision 3D inspection technology that combines 15 megapixel CoaXPress camera technology with its digital tri-frequency Moiré 3D system.
Proprietary camera system
The company’s CoaXPress Vision System is a proprietary camera system designed and manufactured for use with our complete product range of 3D inspection systems. Twelve (12) projection Digital Tri-Frequency Moiré Technology provides true 3D inspection to yield precise height measurement data used to detect lifted component and lifted lead defects as well as solder volume post reflow. Fully configured, the MV-6 OMNI machines feature four (4) 10 megapixel side-view cameras in addition to the 15 megapixel top-down camera as well as multi-function AOI/SPI inspection capability.
3D Pin Inspection System
The company says its new Genesys-PIN 3D Pin Inspection System has been specifically developed for the automotive electronics market. This system is configured with a 12 megapixel CoaXPress high-speed camera system, a 15um precision telecentric lens, an advanced nine (9) phase RGB color lighting system, a programmable multi-focus z-axis system, and four (4) programmable multi-pattern digital projectors which are an integral part of the company’s proprietary hybrid 3D measurement technology.
With this optical system, the machine can measure up to 50mm tall connector pins with extreme accuracy. It detects defects such as missing pins, pin offset as well as measurement of distance between pins and inner/outer dimensions of forked pins. The machine operates in two different modes: Precision Inspection Mode and High-Speed Inspection Mode. From zero to 12mm there is no difference between modes. If desired, Precision Inspection Mode may be selected to inspect pins in excess of 12mm tall. In this mode, the Programmable Multi-Focus Z-Axis is used to raise the head so that the system can precisely measure pins up to 50mm. On the other hand, in High-Speed Mode, the Z-Axis never moves, and the maximum height measurement is limited to 40mm. High-Speed Inspection Mode is approximately 53% faster when compared to Precision Inspection Mode, however there is a decrease in accuracy for inspection of taller pins.
AI Powered Smart Factory Automation Solution
The company also will discuss its comprehensive AI based Smart Factory Automation solution ‘Intelli-Pro’. This technologically-advanced software and algorithm package is specifically designed for the purpose of improving the performance and convenience of the inspection specialist’s complete line of AOI machines. It consists of a proprietary deep learning based automatic part search and teaching function, and ai based: automatic parameter optimization, character recognition (OCR), foreign object detection (FOD), placement inspection algorithms and an automatic defect type classification function.
Leading the way to Industry 4.0
The company’s Total Remote Management System (TRMS) is a fully integrated Industry 4.0 Solution which combines remote management with real-time data monitoring and analysis for each system within the SMT production line. It provides real-time remote monitoring of status information and statistical data such as equipment operation status, production yield, PC resources, temperature, humidity, and so on.
