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    Zero defects from the start
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    Applications

    Zero defects from the start

    Quality and reliability are two important concepts when producing high-tech electronics for the automotive industry, especially when the electronic
    Veröffentlicht
    13. April 2012
    Lesezeit
    1 Minute
    Rubrik
    Applications
    • All materials used in the manufacture of PCBs must qualify to IPC-6012C and any noted requirement.
    • FR-4 IPC-4101C/21 alternative IPC-4101C/24 (IPC-4101C, Specification for Base Materials for Rigid and Multilayer PCBs.)
    • Solder mask must qualify to IPC-SM-840 and IPC-6012C, section 3.7. (IPC-SM-840E, Qualification and Performance Specification of Permanent Solder Mask and Flexible Cover Materials.)
    • Visual acceptability guidelines per IPC-A-600 section 2–9 (class 3). (IPC-A-600H, Acceptability of Printed Circuit Boards)
    • Masked board must meet 500VDC withstanding voltage test in accordance with IPC TM-650, TM 2.5.6.1. (IPC-TM-650, Test Methods Manual).
    • As per IPC-6012C, section 3.2.7
    • Silver immersion, reference IPC-4553A. (IPC-4553A, Specification for Immersion Silver Plating for Printed Circuit Boards).
    • Tin immersion, reference IPC-4554. (IPC-4554, Specification for Immersion Tin Plating for Printed Circuit Boards).
    • PCB’s must meet all requirements listed in IPC-6012C Section 3.3.
    • No repair is allowed.
    • PCB’s must comply with IPC-6012C, section 3.8.
    • No repair is allowed.
    • Suppliers do not deliver defective bare boards. The main reason is the tool IPC class 3, which gives awareness on the supplier side.
    • When Autoliv suspects that a bare board delivery is not perfect, they has the right according to the IPC class 3 level to take part of the suppliers testand verification documentation. These procedures have helped them several times in their mission to reach a zero defect level.
    • The company saves time, resources and money by relying on IPC standards and not having to develop their own.
    • For more than five years, the company has saved millions dollars by decreasing defect rates, thus resulting in a better yield of defect free products.

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