IPTE has added new functions to its low-cost model EasyRouter for off-line operation and made it even more productive. A newly developed CAD data conversion module now minimizes the time for the generation of depaneling programs to a mere 10 minutes, provided the machine cut routines are integrated in the CAD file. Another novel feature is the incorporation of two different PCBs in the same work-piece holder for the cutting process. This feature helps to reduce the tooling costs. As a third improvement the depaneler is also available with a light-curtain gate. This way the handling time can be significantly reduced without any deficit in operator safety. Last but not least, the new model is capable of collecting the dust on the top or bottom side of the PCB. The user can therefore select the appropriate method of cleaning according to requirements.
The EasyRouter combines low price with high efficiency. The simple handling allows “plug-and-play” use. The machine is equipped with a milling tool featuring a speed of up to 80 mm/s for the fast routing of circuit boards from above. The loading and unloading of the depaneler takes place manually during the separating process via a rotating table on which non-complex and highly functional work-piece holders are mounted.
The X and Y drive mechanisms for the milling operation during the separating process are equipped with modern, fast and precise linear-motor axes. For the easy programming of the depaneling process, the EasyRouter features the camera-based CATS (Camera Aided Teaching System). Moreover, the programming can be carried out by using dxf files or with G-data codes. Both capabilities are available for off-line or online operation respectively.
From the additional options offered the customers can select from an extensive range of tools. The depaneler can optionally be equipped with a tool-break monitor system and a tool operating-time counter. According to the individual application the user can also select from a broad range of vacuum-suction systems. A processor tool is available on request for the application of existing CAD data to ease the programming task. Additionally, the EasyRouter can be geared up with an acquisition system for production and operation data, in order to record the depaneling procedures. IPTE now offers a portfolio of four depaneler systems to cover all the different application requirements in board assembly operations. Regardless of the product mix, the quantities to be manufactured and the automation level on the shop floor, every customer will find an efficient machine solution. And not to be forgotten: the depaneler systems can be individually adapted to the customers’ requirements with numerous options.
SMT, booth 7-549
EPP Europe 447
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