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Assembly of LEDs made especially easy

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Assembly of LEDs made especially easy

Assembly of LEDs  made especially easy
The IPTE LED feeder mechanism handles LEDs on the odd-form assembler SpeedMounter. By special preparation of these components, the rather complex assembly procedure moves to a simple and trouble-free standard insertion process. This way, even the use of spacers and clinching steps can be avoided. The feeder mechanism takes the LEDs from the reel, cuts the leads according to specification (also with 60°-angle, and then finally puts the leads in order for insertion. For this step, two different process variants are available: snap-in forming for easy joining with the vias in the PCB, or stand-off for the assembly following exactly defined spaces between component and board. The preparation of the components takes place in the feeder itself. With both procedures, the LEDs need no clinching to remain in the correct position for the following soldering step. Fast beat rates of down to 0.3 sec. per component help to avoid bottleneck situations in component feeding. The design of the feeders allows reportedly for high availability of the mechanism of up to 99%. The intuitive operation by only four keys is enabled by a microcontroller-based control system. Information on the machine status will be supplied as normal text in a two-line display, assuring a clear feedback to the operator. Different options such as reel-end recognition make the operation even simpler. IPTE also offers splicing tools, so that new reels can be spliced on the endings without any machine standstills. This complements the feeders for sticks and reels with axial/radial components, tray loader and vibration-bowl feeder.

EPP EUROPE 423
Current Issue
Titelbild EPP EUROPE Electronics Production and Test 11
Issue
11.2023
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